11142026 Robopac Helix 1 Automatic Pallet Wrapping and Pallet Handling
System
Complete automatic pallet wrapping and handling system manufactured in
2017, containing a Robopac Helix 1 automatic rotating-arm stretch
wrapper, powered pallet conveyors, pallet layer separation sheets,
automatic pallet handling equipment, a pallet magazine and destacking
system, load-positioning devices, and integrated safety systems. The
system has been used with standard EURO pallets and half-EUR pallets
and has a maximum production capacity of up to 55 pallets per hour.
Helix 1 uses a rotating wrapping arm while the palletised load remains
stationary on the conveyor. This operating principle is particularly
suitable for heavy, unstable, or irregular pallet loads, as the load
itself is not rotated during the wrapping process. Stretch film is
automatically applied around the pallet load according to a
programmable wrapping recipe. At the end of the cycle, the film is
automatically cut, secured to the load, and prepared for the next
pallet. The Helix 1 provides up to 15 selectable wrapping programmes,
which can be individually configured according to the product type and
pallet-load requirements.
Pallet handling system includes a main pallet conveyor equipped with
frequency-controlled electric motors and self-braking drives. The
automatic pallet destacker separates the lowest pallet from the pallet
stack and transfers it onto the conveyor, while the remaining pallets
are retained until the next pallet is requested. The pallet-separation
and release functions are pneumatically operated.
This Robopac Helix 1 is also equipped with an automatic overhead
pressure platen for stabilising palletised products during stretch
wrapping. Before the wrapping cycle begins, the platen lowers onto the
upper surface of the pallet load and applies controlled downward
pressure. The load remains securely stabilised while the rotating arm
applies stretch film around the stationary pallet. After completion of
the wrapping cycle, the platen automatically returns to its raised
position. The installation also includes a separate system for
handling pallet layer pads, separator sheets, or similar palletising
materials.
The complete system is controlled by a Siemens SIMATIC S7-1500 PLC.
Main Technical Characteristics
Manufacturer SIPA Robopac
Manufacturers type Robopac Helix 1
Manufacturing year 2017
Pallet used for this app. EURO 1200x800mm and ½ EURO Pallet
Capacity up to 55 pallets/h
Rotating arm speed up to 20 rpm
Containment-force setting up to 12 levels/pallet
Wrap programs 15
Film clamping device Hot plate welding unit
Control PLC Siemens Simatic S7-1500 with HMI touch
screen
Certificate CE Conformity