New UHT tubular strilizer system for milk & cream

New UHT tubular strilizer system for milk & cream - 10.000 LhTechnical Specifications & Performance DataThis tubular indirect UHT sterilizer is engineered for dairy processing with variable-speed operation and high thermal efficiency. It delivers dependable ultra-high-temperature treatment for milk and 40% fat cream with robust heat recovery and precise temperature control across each process stage.Capacity: Milk 10,000 L/h; Cream 40% fat 5,000 L/hHeat exchanger: Tubular, corrugated AISI 316 stainless steel tubesProduct inlet temperature: 8°CHomogenizing temperature: about 65–75°C (intermediate outlet available)Holding temperature: 90–95°CSterilization temperature: 135–142°C for 4 sOutlet temperature: about 20–25°CHeat regeneration: about 70% on tubular exchangerThermal profile: Heating 5→115°C (pressurized hot water at 132°C), Sterilization 115→142°C (industrial steam ~6 bar), Cooling 142→27°C (water at 17°C), Final cooling 27→25°C (water at 17°C)Balance tank: 200 L, vertical cylindrical, AISI 304 stainless steel, with 3 level probes and CIP spray ballProduct pump: Stainless steel centrifugal, special high-temperature mechanical seal, operating pressure 5–10 barElectromagnetic flow meter: Flanged, 4–20 mA outputHot water circulation group: High-efficiency pump, 14–16 bar, 10,000 L/h; stainless steel expansion vessel; safety valve; automatic refill; steam–water tubular heat exchangerTemperature regulation: Pneumatic modulating steam valve; high-efficiency steam trapOn-board CIP: Conductivity measurement, 2 chemical dosing pumps, 2 x 150 L AISI 304 tanks (acid and caustic)Construction: Pre-assembled on AISI 304 stainless steel skid with adjustable leveling feetAdvanced Automation & Control SystemsThe system is equipped with a modern automation platform to ensure stable UHT processing, traceability, and consistent product quality.Control architecture: Integrated PLC with a 12-inch HMI touch screenCabinet layout: Two AISI 304 stainless steel enclosures (electronics and pneumatics separated)Electronics cabinet: PLC, HMI, power and automation componentsPneumatics cabinet: Solenoid valves and air distributionAutomated functions: CIP cycle management, pasteurization/sterilization control, temperature regulation, alarm handling, safety interlocksProcess data logging: Continuous monitoring of temperatures, product pressure, holding time, and flow rateInstrumentation: Electromagnetic flow meter with 4–20 mA output for robust feedback controlProduction Line Integration CapabilitiesDesigned for seamless integration into dairy processing, beverage production, and industrial packaging environments, this UHT unit interfaces readily with upstream raw milk reception, homogenizers, and downstream holding, filling, and packaging systems.Suitable for inline or standalone operation with CIP integrationIntermediate homogenizer take-off at 65–75°C for flexible process configurationSanitary connections for quick coupling to existing plant utilities and pipingOptimized for continuous production where stable flow and temperature profiles are criticalIdeal for retrofits or expansions of second hand and used bottling line equipment handling dairy-based beveragesMachine Condition & Maintenance HistoryThe UHT sterilizer is presented new with automated control, sanitary valve sets, and an integrated CIP module. Skid-mounted design simplifies installation, commissioning, and ongoing maintenance.Operational Performance & VersatilityEngineered for high-fat dairy products and standard milk, the tubular design supports gentle heat exchange while maintaining product quality. Variable-speed operation and robust thermal regeneration deliver energy efficiency and consistent output.Optimized for milk and cream (40% fat)High thermal regeneration (~70%) reduces operating costsSanitary pneumatic valves and sterile barriers for stable sterilization pressure managementData logging enables quality assurance and process validationInstallation Requirements & Site PreparationThe pre-assembled stainless steel skid reduces footprint and accelerates deployment. Standard utility connections support rapid tie-in to existing services.Steam: Industrial steam supply (~6 bar) for sterilization sectionHot water: Pressurized loop supplying up to 132°C for heating sectionCooling water: Approx. 17°C for primary and final cooling stagesCompressed air: For pneumatic valve actuation and controlMounting: Level floor with access for service and CIP connectionsSafety Standards & Compliance CertificationBuilt for hygienic dairy processing, the system incorporates sanitary design principles and operator protections across the process and control architecture.AISI 304/316 stainless steel product contact and structural elementsSafety interlocks and alarm management within the PLCSanitary ON/OFF and modulating valves with sterile barriersIntegrated CIP with conductivity monitoring for validated cleaningSkid-mounted layout with organized utilities and guarded enclosures to support
seller offer No. resale AT111