Marchesini complete blistering, cartoning and end packing line for
capsules and sets of inhalers or similar, comprising:
Marchesini MB432 blister machine for capsules, tablets etc. in ALU-ALU
blister, max. blister size 210 x 150 mm, max. forming depth 9 mm,
output up to 130 blister/min., with forming station for alu-alu
blister, feeding system, perforation and cutting station, Videojet
1620 HR Ink Jet Printer, SEA Vision camera inspection for product
presence and variable data print control, with SIEMENS SIMATIC IPC677D
(Control System & HMI), chiller unit, dust extractor and blister
transfer unit to
Marchesini M5768 Robotic Island” for packing a set ("boat”) with
inhalers or similar, booklet and blister stack, including blister
feeding area, booklet feeding, sleeve feeding, inhaler tray feeding,
inhaler sleeve feeding and product transfer for all components
(blisters, booklet and inhaler sleeve) towards the downstream
Cartoner, machine nominal speed up to 44 products/min., with Siemens
SIMATIC IPC677D (Control System & HMI), installed power 14 kW,
operating air pressure 6 bar (± 0,5 bar)
Marchesini MA80-N horizontal cartoning machine, intermittent motion,
for multiple stacks of blisters, trays, etc., carton size range: width
30–130 mm, length 75–200 mm, height 20–100 mm, output up to 120
cartons/min., glue closure of the carton flaps using a Nordson
Corporation Problue 4 hot melt unit, SEA Vision barcode reader for
carton and booklet, Siemens SIMATIC IPC677D (Control System & HMI),
installed power 9,5 kW, operating air pressure 6 bar (± 0,5 bar)
Mettler Toledo C3570 AdvancedLine inline checkweigher with
Touch-Screen, reject device and reject container, weighing range up to
300 g, accuracy of 10 mg., belt width approx. 200 mm, infeed belt
length approx. 250 mm, outfeed belt length approx. 400 mm, weigh cell
length approx. 250 mm, belt speed up to 180 m/min., capacity up to 800
cartons per minute, running left to right
Marchesini BL-A309 Track & Trace System for marking and verification
of folding boxes/cartons for serialization, output up to 300
cartons/min., carton size range: width 20–105 mm, length 70–250
mm, height 15–90 mm, installed power 3,4 kW, operating air pressure
6 bar (± 0,5 bar)
Marchesini BESTPOCKET automatic casepacker H5815523 with horizontal
infeed for packing carton collations into shipping cases closed with
adhesive tape, case size range: width 160-520 mm, length 120-350 mm,
height 120-400 mm, with Siemens SIMATIC IPC677D (Control System &
HMI), installed power 2,5 kW, operating air pressure 6 bar (± 0,5
bar), capacity up to 6 cases per minute
The line was previously used for packing blisters + inhaler + booklet
into folding cartons and finally into shipping cases with the
following format sizes:
Blister size:
Alu-Alu blister of 130 x 85 mm (10 capsules per blister)
Carton sizes:
90,5 x 62,5 x 136,5 mm (3 blister + 1 device (inhaler) + 1 booklet/
carton)
90,5 x 82,5 x 136,5 mm (6 blister + 1 device (inhaler) + 1 booklet /
carton)
90,5 x 100,5 x 136,5 mm (9 blister + 1 device (inhaler) + 1 booklet /
carton)
Shipping case size:
375 x 327 x 291 mm
Line speed: up to 130 blister/min., 43 cartons/min., 6 cases/min.
Required floor space for the complete line: approx. 23.600 x 3.500 mm
(LxD)