Pipe Cutting Plant Pipe Cutting Cell Fully Automatic FZH ENGINEERING Vario Flex

Pipe cutting system with optical laser marking detection

The FZH Vario Flex is a fully automated pipe cutting system.
It is specially designed for the precise, process-reliable cutting of stainless steel pipes (e.g. for fuel, brake, air conditioning or hydraulic lines).
The system has optical laser marking detection.
The control panel can be used to choose whether the cut is triggered mechanically (e.g. on the back of a union nut) or fully automatically via the optical detection of a laser mark applied to the tube.
Thanks to the integrated rotating 3-jaw cutting head and a micro spray unit (minimum quantity lubrication), machining is extremely gentle on the tool.
The pipes remain almost completely dry and free of coarse dirt.
The entire process from insertion to clamping, separating and depositing is highly automated in a material-friendly cycle process.
Fully integrated labeling and traceability system: The system is designed for modern quality standards (Industry 4.0 / Automotive). After the separation process, the barcode label is automatically generated, assigned and printed out for complete part traceability (traceability and system booking directly integrated).
Through two separate crate dispensing stations (rear locks with sliding doors), the system automatically switches to the second station when the crate is full. The finished KLT crates are removed at the same time as the machine does not stop.


Advantages of the Vario cutting head series over conventional cutting processes

Shortest changeover times in chipless cutting
Material-saving and free of impurities
Chipless
Easy to maintain
No coolants and lubricants necessary
Short processing times
Separates all common materials
Can be combined with common tube magazines or from the coil
Special designs possible


Technical Data & Capacities

Maximum tube length (feeder): 1,000 mm
Material specification: Optimized for stainless steel tubes (also with pre-assembled union nuts or flares)
Sensors & Positioning: Optical sensors for automatic detection of laser marks on the workpiece
Feeding system: Automatic drum magazine / vertical disc feeder (for manual or automatic loading)
Length adjustment: Manually adjustable to different tube lengths via mechanical handwheel
Cutting process: Cutting sawing / Rotating cutting head with three-jaw clamping and cutting mechanism (up to 600 rpm)
Cooling lubrication system: Integrated micro spray unit (MQL) for minimum quantity lubrication
Control: Siemens SIMATIC HMI industrial PC with TFT monitor, keyboard and mouse
Set-up operation: Mobile Siemens teach-in terminal for manual axis configuration and position storage
Integrated labeling and barcode printing system
Housing: Aluminium profile system with safety Makrolon panes

Logistics / Distribution

Integrated crate placement station
2 separate crate dispensing stations for rear removal via protected lock systems with sliding doors
Suitable for standardised KLT containers (600x400 mm and 400x300 mm)


Manufacturer: FZH Engineering GmbH
Type / Platform: Vario Flex
Year of Make: 2017
Material: Stainless Steel
Cutting head: Vario flex
Special features of pipes with union nuts
Diameter Ø 6-76 mm
Output length L = 150-1,000 mm
Separation by laser marking
Wall thicknesses: 1 to 1.3 mm

Condition: The plant is in an excellent, clean state of preservation both visually and mechanically.



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