Technical Specifications & Performance Data The Bertolaso 30/30/4
filling monoblock is a 2021 NEW unit engineered for PET and glass
bottles in beverage production, combining rinsing, filling, and
capping in a compact, hygienic unibloc. Designed for accurate,
repeatable performance on flat drinks and juice, it delivers excellent
process control for industrial packaging environments.
Manufacturer/Model: Bertolaso 30/30/4 Year/Condition: 2021, NEW, zero
operating hours Rated speed: up to 6500 bph Monoblock configuration:
30-gripper rinser, 30-valve filler, 4-head capper Container materials:
PET and glass Bottle dimensions: diameter 52±2 mm to 100 mm; height
180 to 360 mm Minimum internal neck: 18.5±0.5 mm (16 mm filling
valve) Closures supported: aluminum screw caps 28x18, 28x35, 31.5x18;
31.5x24 with pourer; plastic press-on 30x20 Rinser: 30 grippers,
single-treatment, 3â6 bar water supply Filler principle: gravity
for PET, low-vacuum for glass; AISI 316 contact parts Capper: 4 heads,
pick-and-place for plastic press-on caps, quick-release tooling
Working direction: left to right, clockwise Working height: 1050 ±
50 mm; conveyor chain 82.5 mm Electrical: 380 V, 50 Hz, 3-phase + N +
PE; control 24 V Advanced Automation & Control Systems Engineered with
a PLC-based architecture and frequency inverter, the monoblock
supports stable operation and precise control across variable speeds.
An HMI with multifunction display provides production speed,
parameters, diagnostics, and alarm visualization. Electro-pneumatic
filler control for consistent phases across speed changes Centralized
fill-level adjustment with up to 80 mm range Simultaneous
opening/closing of all filling valves for fast CIP and sanitation
Electric height adjustment of bowl and turrets Level probe with
4â20 mA output for product feed pump inverter Thermometer on
bowl, bottom feed with automatic level control Remote assistance
device for support and optimization Production Line Integration
Capabilities Built for seamless integration into a used bottling line
or new line build, the monoblock interfaces efficiently with upstream
depalletizing, rinsing water systems, and downstream labeling,
inspection, packing, and palletizing equipment. Adjustable starwheels
(Bertolaso patent) and quick-release guides for fast format change
Multiple infeed screws and bottle by-pass rails for smooth handling
Photocells for infeed/outfeed accumulation logic and automatic speed
modulation Cap elevator with large-capacity hopper and horizontal
extension to cap distributor CIP predisposition with manifold, spray
balls, and self-draining dummy bottles Machine Condition & Maintenance
History This unit is NEW with zero working hours and includes safety
features and manuals. Stainless steel frames and AISI 304/316
construction simplify sanitation and extend service life. Grouped
lubrication points and tool-less change parts support low downtime in
industrial packaging environments. Operational Performance &
Versatility Optimized for flat beverages such as juice, syrups, and
still water, the filler delivers accurate levels in both PET and glass
via gravity or low-vacuum modes. Aluminum screw caps and plastic
press-on closures are handled by a 4-head capper with dedicated
distribution systems. This is a strong option for beverage production
teams comparing second hand and new options in the market. U6354234
Installation Requirements & Site Preparation Power: 380 V, 50 Hz,
3-phase + N + PE; control 24 V Rinse water: 3â6 bar, stable and
filtered Compressed air: clean, dry air per OEM specification for
electro-pneumatics CIP connection: provisioned manifold and dummy
bottles; external CIP unit required Drainage: floor drain near machine
for sanitation cycles Layout: allow height for cap elevator (approx.
3500 mm) and 5000 mm horizontal extension Conveyors: 82.5 mm chain
height at 1050 ± 50 mm, left-to-right flow Safety Standards &
Compliance Certification Safety is engineered into every station with
CE-compliant guarding, interlocked doors, and pressure safeguards.
Hygiene is supported by polished product-contact surfaces and robust
cleaning provisions. Full-height clear safety guards with microswitch
interlocks Rinser pressure safety cutoff to prevent operation under
insufficient pressure Vacuum pump protection with Pyrex tank and
automatic discharge when applicable External valve washing, internal
bowl spray-ball circuits, and CIP predisposition Food-grade materials
and sanitary design for reliable, clean operation Whether integrating
into a used bottling line or expanding capacity, this Bertolaso
monoblock provides a modern, flexible platform for PET and glass
filling, rinsing, and capping across demanding beverage production
settings, from water and juice to broader line configurations that may
include labeling and end-of-line automation.