Technical Specifications & Performance Data The New Bottle Inspector
Weight Checking Inspections Unit with Rejection Piston is an inline,
high-throughput solution engineered for precise mass verification of
individual packages without stopping product flow. Purpose-built for
beverage production and industrial packaging environments, it delivers
reliable, non-contact rejection for out-of-tolerance items, ensuring
consistent quality and regulatory compliance. Application: Inline
dynamic weight control with automatic reject piston Maximum speed: up
to 11,000 bph (bottles/packs per hour) Inspection type: 2
(dual-threshold underweight/overweight logic) Containers: Brik cartons
and cans (aluminum tins/cans) Conveying architecture: multi-conveyor
configuration (4 conveyors) for stable weighing and controlled reject
Operation: Simultaneous weighing without line stoppage; positive
push-off rejection Condition: NEW Industry use: Beverage, food, and
household products within high-speed packaging lines Advanced
Automation & Control Systems Designed for seamless operation and rapid
diagnostics, the inspector integrates advanced automation for precise
control and data visibility. The control platform supports
recipe-driven setups to accommodate varied formats and product
densities. Intuitive HMI for setpoint management, calibration, and
live trend monitoring High-resolution load-cell technology for dynamic
weight measurement Dual-limit evaluation (under/over) with
configurable tolerances and automatic reject timing Reject
verification and full event logging for traceability and audits Line
synchronization via encoder or PLC signals for stable weighing at high
speeds Safety features included: interlocked guards, e-stops, and safe
access panels Manuals available for installation, operation, and
maintenance Production Line Integration Capabilities This inspector
integrates easily into new or existing bottling and canning lines,
including fillers, cappers/seamers, rinsers, labelers, and downstream
packers. It is equally suitable for upgrading a used bottling line or
retrofitting second hand machinery to enhance quality control without
major layout changes. Compatible with conveyors handling Brik cartons
and aluminum cans; can be deployed alongside PET and glass lines
through recipe and conveyor adaptation Quick recipe changeovers for
format and product density variations Standard I/O for start/stop,
reject control, and alarm beacons; optional data export for QA systems
Reject station designed for integration with dedicated bins or
side-transfer conveyors Machine Condition & Maintenance History The
unit is factory-new with zero production hours. It comes with complete
documentation and recommended preventive maintenance schedules. As a
NEW machine, it has no prior maintenance history and is ready for
immediate commissioning in beverage production or broader industrial
packaging operations. Operational Performance & Versatility Engineered
for multi-product environments, the inspector handles a wide range of
contents with stable accuracy across varying densities and fill
levels. It supports applications in water (still and sparkling),
juice, soft drinks, tea, beer, spirits, spumante, wine (still and
sparkling), dairy, vinegar, oil, alcohol-based beverages, and non-food
products such as detergents. Container material flexibility focused on
Brik cartons and cans (aluminum) Ideal for post-filling verification
after capping or seaming and before U6354234 labeling or case packing
Continuous, non-stop weighing to maintain throughput up to 11,000 bph
Heavy-duty pneumatic rejection piston ensures clean, controlled
removal of nonconforming items Installation Requirements & Site
Preparation Installation involves positioning the unit on a stable,
level floor with a straight, vibration-free conveyor section. The
machine interfaces with existing line controls for speed tracking and
reject timing. A clean, dry compressed air supply is required to
operate the rejection piston. Standard industrial electrical service
is needed for the control cabinet and sensors. Allow adequate access
for guards to open and for technicians to perform calibration and
periodic checks. Safety Standards & Compliance Certification Built to
meet modern machinery safety expectations for industrial packaging,
the system includes interlocked guarding around moving parts,
emergency stop circuits, and safe-access panels for maintenance.
Hygienic, easy-to-clean surfaces support deployment in beverage and
food environments. The design supports quality assurance programs such
as HACCP by providing auditable records, reject confirmation, and
controlled material flow. Whether integrated into a high-speed canning
line or positioned after a filling and capping block for cartons, this
NEW inspector brings dependable weight control to both new
installations and upgrades on a used bottling line or second hand
equipment, enhancing product integrity without compromising
throughput.